Write the limits. Get the part that meets them.

A study file names the part, its material, its fixtures, its loads and its criteria. The planner meshes it, solves it, and changes the part until it passes.

Simulado: dos mordazas de pinza de PETG, sujetas por el extremo izquierdo y empujadas de lado en su cara, dibujadas dobladas con su deflexión real y coloreadas por la tensión. La de 4 mm, a la izquierda, se dobla mucho y está roja en la raíz; la de 6,625 mm, a la derecha, se dobla poco y queda azul.
Simulated. A gripper jaw at 4 mm and at 6.625 mm under the same 40 N grip, bent by its true deflection.

Case study · a gripper jaw

At 4 mm the jaw bends 8.7 mm.

One jaw of a parallel gripper: PETG, 60 mm long, held at its root by the carriage, with 40 N of grip spread over its face. The study asks for at most 2 mm of deflection and at most half of PETG's yield. The first sweep, three meshes from 2 mm to 1 mm, fails both.

deflection at the tip (the limit is 2 mm)
8.72 mm
von Mises stress (the limit is 23 MPa)
25.5 MPa
mesh levels, quadratic tetrahedra
3
GCI of the deflection across the levels
1.42%

Simulated

Simulado: una mordaza de PETG de 4 mm sujeta por el extremo izquierdo y empujada de lado en su cara, dibujada doblada con su deflexión real de 8,7 mm junto a su contorno sin doblar, roja de tensión en la raíz.
ProcedenciaArchivo cloud://home/user-commandagi/case-studies/fea-studies/gripper-jaw/Jaw.study.tsxEjecución runs/20261104t163537z-2ireHerramienta commandagi validate --run --reviseSe ejecutó en This computer (dell-gb10-1): the fea kernel in its container; the part built by the 3D service on AWS LambdaCuándo

The planner

Seven tries to the thinnest jaw that passes.

The study lets the planner change one parameter, the jaw's thickness, from 3 to 12 mm. It tries the strong end, then halves the gap between a pass and a fail. Each try is a sweep of three solves, on the record. It stops at 6.625 mm, 0.125 mm above the last fail, and writes the new thickness into Jaw.3d.tsx.

See the validation planner

The tip's deflection at each thickness the planner tried
Los números
The tip's deflection at each thickness the planner tried
Thickness tried (mm)Deflection at the tip
4 (start)8.72 mm
120.341 mm
81.12 mm
62.61 mm
71.65 mm
6.52.06 mm
6.751.84 mm
6.6251.95 mm
ProcedenciaArchivo cloud://home/user-commandagi/case-studies/fea-studies/gripper-jaw/Jaw.study.tsxEjecución runs/20261104t163651z-0r0jHerramienta commandagi validate --run --reviseCuándo

The result

At 6.625 mm, every check passes.

The last sweep holds: deflection and stress are under their limits, and the checks that make a result worth reading pass too. The reactions balance the load, the residual is small, the mesh converges, and the stress peak at the clamp's edge is named as a number of the mesh, not of the part. Beam theory for the same cantilever gives about 1.98 mm, so the solve agrees with the textbook to 2%.

deflection at the tip
1.95 mm
von Mises stress, 40% of the limit
9.25 MPa
nodes on the finest mesh, solved in 5.8 s
44,910
GCI of the deflection
0.42%
solves in 8 sweeps, in 84 s
24
of the load left unbalanced
1.1 × 10⁻⁶

Simulated

Simulado: la mordaza de PETG revisada de 6,625 mm con el mismo empuje, doblada con su deflexión real de 1,95 mm junto a su contorno sin doblar, en azul y verde: su tensión se mantiene baja.
ProcedenciaArchivo cloud://home/user-commandagi/case-studies/fea-studies/gripper-jaw/Jaw.study.tsxEjecución runs/20261104t163651z-0r0jHerramienta the fea kernel: Gmsh and CalculiXSe ejecutó en This computer (dell-gb10-1)Cuándo

Study your own part.

A study is one file beside the part. Write it, or ask an agent to, and let the planner find the part that holds.